![]() ![]() Usually flats are built in standard sizes of 8 feet (2.4 m), 10 feet (3.0 m), or 12 feet (3.7 m) tall so that walls or other scenery may easily be constructed, and so that flats may be stored and reused for subsequent productions. Hard-covered flats with a frame that is perpendicular to the paint surface are referred to as "Hollywood" or "studio" flats. Flats with a frame that places the width of the lumber parallel to the face are called "Broadway" or "stage" flats. Soft-covered flats have changed little from their origin in the Italian Renaissance. JSTOR ( December 2009) ( Learn how and when to remove this template message)Ī flat (short for scenery flat) or coulisse is a flat piece of theatrical scenery which is painted and positioned on stage so as to give the appearance of buildings or other background.įlats can be soft covered (covered with cloth such as muslin) or hard covered (covered with decorative plywood such as luan).Unsourced material may be challenged and removed. Please help improve this article by adding citations to reliable sources. When the pin finds the hole at the end of the louver, it pops into the hole, and secures the louver in the shutter panel.This article does not cite any sources. This allows you to move the louver over the pin. By simply using your finger, you can make the pin flush with the inside of the shutter stile. ![]() If you should find yourself in a situation requiring removal and installation of a new louver, you will need to utilize a spring loaded louver repair pin. They should be recessed into the stile, the holes plugged, and sanded.Īs with all of these methods, none are designed to be taken apart. As with dowels, at least two screws are used at each corner of the shutter panel. ![]() This is a very strong alternative to the aforementioned methods. The last method we will discuss is the use of mechanical fasteners such as screws. It is recommended that a minimum of two dowels, no smaller than one half (1/2) inch in diameter be used where Rails and Stiles join. This problem is exacerbated if panels have to carry the weight of additional panels in, for instance, a bi-fold installation. If undersized dowels are utilized the joints can fail. When using this method it is important to use the correct size dowel f or the project. Nowadays, however, it is much easier to construct high quality Mortise and Tenon joints faster with the aid of dedicated machinery. The drawbacks are that it is prone to tension forces if badly constructed, and time consuming to fabricate. When constructed properly, this joint is very strong. Invented by the Egyptians, and still considered by many the best method, is the Mortise and Tenon. Shutter panels acquire their strength and rigidity from the joinery method(s) used at these locations. Specifically we will be focusing on the corners or the shutter panel where the Stiles and Rails meet. In some cases a middle Rail is installed to add rigidity to tall panels, and for appearance on shorter panels A shutter panel frame is made of two vertical members called Stiles and upper and lower horizontal members called Rails. For the purpose of this post, first let’s go over some terminology. This post will briefly cover the different methods that manufacturers use to assemble the panel of a wood plantation shutter and to describe the benefits and drawbacks (if any) of each method. ![]()
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